Станок для сварки арматурных каркасов

production process

Feeding → inserting reinforce (main bar) → fixing →overlaping stirrup→ welding → normal welding→ stop welding → cutting stirrup →  Separate fixed disk → loose tendons →separating movable disk → unloading cage→ lowering electric support → homing movable disk

The construction of the steel cage is the significant part of the basic bridge construction.In the past of the traditional construction, reinforcement cage uses the manual rolling or the manual welding, except low efficiency,The main shortcoming is that the quality of the cage is poor and the equipment size is not standard which deeply affects the construction period and quality of project.

The Steel Cage Welding Machine, Which combines steel straightening, bending forming with rolling welding, makes steel cage processing bacially realized mechanization and automation, reduces  the process time and the deviation between various links, greatly improving the quality and efficiency of the steel cage forming, so as to creates a good economic and social benefits for the construction units and become the future development direction of reinforced cage.

The main advantages and features

1,：It is of high automatic, fast processing speed . Compared with the ordinary manual molding, it is 3 ~ 4 times more than traditional manual production

2：The processing quality is stable and reliable: with mechanical operations, the main reinforcement and the pitch of the winding is uniform and with high accuracy. Because of the mechanical rotation, the plate reinforcement works closely with the main bar wrapping. Adding stirrup after forming, the uniform diameter can ensure the concentricity of the reinforcement cage. The product quality meets the standard requirements completely. The supervision of mechanized processing of steel reinforcement cage basically implements the "exemption".

3：The processing cost is greatly reduced, when complete the same amount of work, mechanical production can save 3/4 of the manpower

4：Workers fatigue strength is greatly reduced, due to the mechanical operation, workers play a supporting role. Construction image  IS greatly improved.

5：Stirrup does not need overlapping, compared with the manual operation, it saves 1% of the materials, which reduces the construction cost. Due to the uniform distribution of reinforcement in its circumference, it is very convenient when more than one of steel cage overlaping and saves installation time